Example: Mid-size plant impact
$25M plant value x 6% avoidable loss = $1.5M/year at risk. Recovering one-third puts about $500K/year back in your operation.
OEE + Cost Recovery Platform
Every lost OEE point is money you never invoice.
Most factories are not short on effort, they are short on visibility. If downtime, scrap, and production loss are not measured in one system, your team is accepting preventable cost every shift.
- Example: a 5-point OEE gap on a $20M operation can mean roughly $500K to $1.2M in annual lost contribution.
- Recovering 30 minutes of downtime per line per day can return about $90K to $250K per line each year, depending on rate.
- Cutting scrap by 1% on $8M annual material spend keeps about $80K in margin instead of throwing it away.
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Why You Should Use This
If you are not managing OEE daily, you are choosing to fund waste.
This platform puts downtime, scrap, production entry, and OEE in one operating system so losses become visible and correctable. The first outcome is accountability, the second is margin recovery. Start on the FREE plan, prove savings with your own data, then decide if premium features are worth adding.
Real-time floor facts, not end-of-month guesses
OEE loss drivers visible by machine, line, and shift
No forced enterprise rollout before getting value
Inaction is not neutral, it is expensive
Example: Downtime recovery
Two lines losing 20 minutes/day at $300 contribution/hour equals roughly $73K/year recovered when that loss is eliminated.
Example: Scrap reduction
Moving scrap from 3.2% to 2.4% on $10M material spend keeps about $80K/year before counting labor and capacity gains.
Hard truth for leadership
Plants that track OEE daily improve. Plants that avoid measurement repeat the same losses every quarter and call it normal.
What This App Is For
A practical MES for factories that need execution discipline without enterprise bloat.
Your operators enter real events where they happen, and leadership gets dashboards built from the same source data. That closes the gap between floor reality and management reporting.
Respond to downtime faster
Create and manage machine events in real time, assign ownership, and close with clear reason codes.
Capture scrap at the source
Log scrap by machine, part, and category so losses are visible immediately instead of at end-of-shift recap.
Track production entries continuously
Record run output by machine and part to keep actual production connected to operating conditions.
Turn entries into decisions
Use one data layer for dashboards, trend analysis, and daily accountability conversations.
Feature Depth
Everything operations teams need to execute, track, and improve daily performance.
Downtime command center
Track active events, assign labor, monitor response times, and close events with clear ownership and reason coding.
Production logging
Capture run data by machine or line and connect output directly to actual floor conditions.
Scrap workflows
Log losses quickly, map categories to machines, and keep quality and production talking from shared data.
Dashboard mode with OEE
Switch the map into dashboard mode to visualize OEE by machine and drill down into Availability, Performance, and Quality.
Operator-focused UX
Simple interfaces keep teams productive on desktop or mobile without extra training burden.
Dashboard Mode + OEE
A standout feature: machine-level OEE built directly from live floor entries.
Dashboard mode overlays OEE context directly on your factory map so supervisors can scan performance in seconds. OEE is calculated as Availability x Performance x Quality using your downtime events, production entries, and scrap entries in the selected time window.
Downtime dashboard
Track event minutes, top causes, and response performance to prioritize maintenance action.
Scrap dashboard
See where quality losses are happening by line, machine, part, reason, and operator.
Production dashboard
Compare output trends across lines and machines to align throughput plans with actual execution.
Free To Start, Premium When Ready
Launch with zero barrier now, then unlock premium depth when your factory decides.
Free Factory Plan
Built to run daily operations immediately.
- Downtime event capture and closeout workflows
- Scrap and production entry logging by machine
- Factory map workflows and native dashboards
- Team onboarding with practical operator UX
Premium Upgrade Path
Add more analytics power as your program matures.
- CSV export support in dashboard views
- Advanced reliability metrics and premium history cards
- Premium modules like Who's Working Where
- Future premium feature releases as they ship
Bottom line: prove value on the free plan first. Upgrade only when premium features match your next operational goals.
Privacy + Trust
Your factory data stays private, isolated, and under your control.
Plants need confidence that operational data will not leak across accounts. This platform is built for strict factory-level separation so teams can collaborate internally without exposing one factory's records to another.
Data protection basics operators care about
- No cross-factory data sharing: your events, machine history, comments, and logs stay inside your own factory account.
- Role-based visibility: leaders can grant access by team responsibility instead of exposing everything to everyone.
- Single source of truth per site: downtime, scrap, and production records remain scoped to the facility that created them.
- Your workflow, your control: run real operations without handing your production data to outside plants.
Implementation Story
Launch in practical steps, then scale by line, department, and site.
Map your factory
Define lines, operations, machines, and teams to match your real structure.
Configure events
Set downtime and scrap taxonomies that match how your people troubleshoot.
Run live shifts
Start tracking with operators and maintenance so data quality builds immediately.
Expand with confidence
Use measured wins to deploy across more assets while keeping the same simple UX.
Platform Views
Explore map, event, and analytics workflows in a modern layout.
These examples show how teams move from live floor status, to event handling, to trend analysis all in one system.
Factory Intelligence
Live Factory Map
A visual plant layout that gives operators a single place to manage everything: machine status and downtime, scrap and production entry, access to training materials, and live operational documents.
Action Layer
Machine Event Modal
Find your machine, click on it. Everything you need for that machine is there.
Operational Queue
Open Downtime Events
For your maintenance team, a live queue for active work order issues, showing elapsed time, ownership tags, and one-click entry to event response.
Trend Analytics
Live Native Dashboards (Downtime, Scrap, Production, OEE)
Interactive analytics with filters that let management isolate root causes.